The most modern
Manufacturing technologies
Take a look behind the scenes
Learn how MerchStaff products are made
Sublimation printing is a really popular technology that we use if you want really colorful, sharp designs on your products. This technique is perfect not only for t-shirts, but also for water bottles, scarves and many other synthetic fiber products. But why is it worth working with sublimation and how does this process work?
What is sublimation printing?
With sublimation printing, the ink is not only transferred to the surface of the product, but also into the material, making it an integral part of the print. This ensures that the colors are sharp and long-lasting, while the product remains comfortable and flexible.
How does sublimation printing work?
- Design preparation: First, we create the desired pattern digitally.
Printing on sublimation paper: The design is printed on a special paper.- Applying heat and pressure: The printed paper is placed on the product, and then the ink is transferred to the material using a heat press.
- Sublimation transfer: The ink is absorbed into the material, making the print lifelike, colorful, and durable.
- Cooling and finishing: The product is allowed to cool to solidify the print.
Why is sublimation printing good?
- Colorful, detailed patterns: With sublimation, complex, colorful patterns can be easily realized.
- Durable prints: The prints do not wear off because they are embedded in the material.
- Comfortable to wear: Since the ink is not on the surface, the print remains soft and comfortable.
- Wide range of applications: Can be used not only on clothes, but also on bottles, scarves and other synthetic fiber products.
When should you choose sublimation printing?
If you need products that feature vibrant, detailed designs, sublimation printing is ideal. It is especially recommended if you work with synthetic materials or if you are looking for unique gifts or promotional products.
Why choose Merch Staff?
At Merch Staff, we work with a variety of production technologies in addition to sublimation printing to meet all your needs. If you have any questions or would like to order sublimation products, please contact us with confidence. We will help you with everything and answer all your questions!
Embroidery technology
At Merch Staff, we place great emphasis not only on quality, but also on uniqueness. One of our favorite solutions is embroidery, which is a timeless, stylish and extremely versatile way to create unique garments and accessories. If you are looking for a durable and elegant end result, embroidery will definitely be a good choice for you.
What is embroidery?
Embroidery is a process in which patterns, logos or texts are applied to various textiles with dense stitches. This technology has been popular for decades and is still one of the most professional solutions when it comes to clothing branding. An embroidered pattern is not only beautiful, but also extremely durable, so it retains its quality for a long time.
How are our embroidered products made?
Our embroidery process is both modern and precise. We work with the latest industrial machines, which allow us to accurately reproduce even the smallest details. Here's how the process works:
- Design Creation: The first step is to convert the graphic designs into a digital format suitable for embroidery machines. This process, called "digitization," ensures that every stitch in the design is precisely in place.
- Material Selection: Embroidery can be applied to almost any textile. Whether it's a cap, t-shirt, jacket or even a bag, we make sure to use the right material.
- Embroidery: Once all the preparations are done, the embroidery machines take over. These machines work with great speed and precision, bringing even the most intricate designs to life.
Quality Control: We thoroughly inspect finished products to ensure flawless results. Only those that meet the highest standards are delivered.
Why choose embroidery at Merch Staff?
For us, embroidery is more than a technology – it’s an opportunity to create something truly special. Here are some reasons why you should choose our service:
- Elegant look: Embroidery adds a premium touch to any garment or accessory. A product with an embroidered logo instantly creates a professional impression.
- Durability: Embroidered designs are extremely durable, so they will retain their original condition for many years, even with frequent use and washing.
Rich detail: Our modern machines allow us to accurately reproduce even the smallest details, so even more complex patterns are no obstacle.- Versatility: Whether it's a company logo, a personal gift, or team apparel, embroidery is the perfect choice for almost any occasion.
In what cases is it worth choosing embroidery?
Embroidery works especially well for smaller, simpler designs that use a few colors. Ideal for corporate uniforms, promotional products, or sports teams, for example. These types of designs are not only eye-catching, but also extremely durable.
Flexible solutions in all quantities
With us, it doesn't matter whether you order a small or large quantity, we treat your project with the same attention. And thanks to the fast turnaround time, you can be sure that you will receive the finished products on time.
Trust us with your ideas!
You are guaranteed to be satisfied with Merch Staff's embroidery service. If you are looking for something durable, stylish and professional, embroidery is the best choice. We are ready to bring your ideas to life, whether it is a company logo, a personal gift or any other project.
If you have any questions or need more information, please feel free to contact us. We look forward to working with you on your next project!
Screen printing technology
At March Staff, it is of utmost importance to us that our products are not only beautiful, but also durable and of high quality. One of the foundations of this is the screen printing technology, which we offer you as a premium service. This method is not only cost-effective and flexible, but also able to meet individual needs, while guaranteeing a long-lasting, high-quality result.
What is screen printing?
Screen printing is a versatile, traditional technology that can be used to apply ink or paint to a variety of surfaces. It involves using a finely woven mesh, or screen, to create a pattern. Certain areas of the mesh allow the paint to pass through, while other areas are blocked, allowing precisely designed patterns and graphics to be created.
This technology is extremely versatile: whether it's t-shirts, sweatshirts or bags, we can work on them all with screen printing. This makes it ideal for both individual and larger volume orders.
How does screen printing work?
The screen printing process is carried out in several steps to ensure that the end result is always the best.
- Design creation : The first step is to digitally design the graphic. The pattern is divided into separate layers, one by one.
Making screens : We make a separate screen for each color layer. For the screen, we use a mesh stretched over a metal or wooden frame, which is coated with a photosensitive emulsion. The pattern is fixed with UV light, thus creating the pattern required for printing.- Applying ink : The screen is fixed in the printing machine and the ink is then forced through the mesh with a drawing device. This ensures that the pattern is accurately transferred to the textile.
- Drying and fixing : After printing, the paint is dried at high temperatures to make it durable and resistant to washing.
Why choose us for screen printing?
Screen printing has many advantages, making it a perfect solution for both individual orders and larger projects:
- Premium quality : Screen printing provides sharp contour lines and intense colors that maintain their quality over the long term.
Durability : Due to direct dye application and drying, prints withstand regular washing and wear.
With March Staff screen printing, you are guaranteed to get a product that is stylish, durable, and represents value. If you have any questions, we are happy to help!
DTF Printing – The Merch Staff’s Superpower
At Merch Staff, we love trying new things, and DTF printing is everything. If you're looking for a product that really stands out, you can't miss this one! DTF (Direct-to-Film) printing is one of the hottest technologies that allows us to print colorful, detailed graphics directly onto apparel. The best part? It's fast, cost-effective, and the result is a comfortable, durable item that you'll love to wear.
What is DTF printing?
DTF printing is a technology where the design is first printed on a special foil and then transferred to the garment. This ensures that the colors are vibrant and the designs remain super durable in the long term.
How does DTF printing work?
- Design: First, we create the digital design you want.
- Film: We print on a special film.
- Glue: We put glue powder on it so that the pattern does not run away.
- Transfer: We press it onto the textile with a heat press.
- Finishing: Finally, let it cool down so that everything is in order.
Why choose DTF printing?
- Colorful, sharp graphics: DTF allows for accurate reproduction of the most complex designs. The colors are always great.
- Durable prints: The pattern won't wear off, so you can enjoy the design for a long time.
Flexibility: Ideal for small series orders, no preparation costs required.- Comfortable to wear: Soft-touch print that doesn't hinder movement.
When should you choose DTF printing?
If you want products that are colorful, unique, and long-lasting, then DTF printing is the best choice. Great for corporate gifts, promotional products, or if you're looking for something truly special.
Why choose Merch Staff?
In addition to DTF printing, we really pay attention to every little detail. Our state-of-the-art equipment and experienced team ensure that the end result is always perfect. Together we can create unique products that truly reflect your style.
If you have any questions or would like to order something unique with DTF printing, feel free to contact the Merch Staff team! We are always here to help you find the best solution.
DTG Printing
At Merch Staff, we strive to meet the needs of all our customers with the highest quality possible. With our DTG (Direct-to-Garment) printing technology, we can easily create detailed and colorful graphics. If you are looking for unique clothing products that accurately reflect your vision, DTG printing is the perfect choice.
What is DTG printing?
DTG printing is an innovative process in which we print directly onto clothing products using special inkjet technology. Our modern Kornit equipment allows us to create everything from the simplest designs to photorealistic graphics. This technology is especially good for small series and unique needs.
How does DTG printing work?
1. Design preparation
First, we digitally process the sample, ensuring that the print perfectly reflects your vision. Logos, intricate graphics, photos – we can make it happen.
2. Product preparation
We prepare the selected clothing product for printing. T-shirts, sweatshirts, bags – all are suitable for DTG printing. It is important to use quality materials, as this ensures a durable and aesthetic end result.
3. Printing process
Our Kornit machines use water-based inks, which produce soft-touch yet durable prints. The machines accurately reproduce every detail, whether it's shades or fine lines.
4. Post-processing
Printed products are heat-set to ensure the pattern is resistant to washing and everyday use. We carefully inspect each product to ensure that only the highest quality pieces leave our hands.
Why choose DTG printing?
Detailed and colorful prints
DTG printing allows us to create even photo-quality graphics. There are no color restrictions, so we can accurately reproduce even the most complex patterns.
Ideal for smaller orders
Because DTG printing requires less preparation, it works especially well for smaller orders, providing a quick and economical solution to meet unique needs.
Soft-touch, durable prints
Water-based inks guarantee that the print will not be stiff, but soft and comfortable to wear. The pattern almost blends into the material, so the end result is durable and aesthetic.
No preparation costs
DTG technology does not require the creation of screens or templates, which means significant time and cost savings.
When is it worth choosing DTG printing?
If you want detailed graphics, intricate patterns, or smaller quantities, DTG printing is the best choice. Ideal for creating corporate gifts, promotional products, or unique clothing items.
Contact us!
If you have any questions or would like to order DTG printed products, feel free to contact us! We look forward to helping you make your ideas come true.